Safe Stacking of Materials Toolbox Talk

Stacking and storing materials safely reduces the risk of site accidents, incidents, and injuries. Use this free safe stacking of materials toolbox talk to discover efficient practices. You can also explore more than 60 other toolbox talks covering various topics online with our free toolbox talks kit.

Safe stacking and storage toolbox talk

Introduction

Unsafe stacking can cause injuries as a result of collapse, or when materials have to be collected from stacks. In contrast, safe stacking reduces risks and enhances site efficiency.

Main points

Only stack materials in designated areas ensuring that escape routes and doorways aren’t obstructed.
Stack on level, firm surfaces, use packing where appropriate, and never stack materials higher than three times the base width.
Make sure you wear suitable protective clothing such as gloves and safety boots, and use handling accessories as appropriate.

Discussion points

Use machinery where possible, eliminating the need for manual handling. Where manual handling is unavoidable, carry out an assessment.
Stack small pipes in racks, while large diameter pipes must be securely chocked at the base.
Do not stack pipes in pyramids – they are not sufficiently stable.
Large concrete rings must be laid flat so they cannot roll.
Small-sized timbers should be stacked in racks.
Bearers should be used for larger timbers and joists – use cross-packing to keep level.
Where possible, keep different length timbers in different stacks.
Large prefabricated panels should be stacked flat or in suitable racks – they should never be leant against temporary structures, parts of buildings, or where the wind could affect them.
Store bricks/blocks/palleted materials on level surfaces and ensure heights are controlled
– only stack two packs high, and place upper stacks squarely on lower stacks.
If banding is damaged or materials are displaced then do not stack other materials on top
– where necessary make lower stacks safe.

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